Model MBURO Cost Justifications and Calculated Savings

Use the calculator below for easy systems savings figures. Calculations are for approximations only.

Inputs

Steam Flow Rate:

lbs. / hr
Condensate Return (% of Total): %
Condensate Return TDS mmhos / cm
Make-up Water (% of Total) %
Make-up Water TDS mmhos / cm
Required Boiler Conductivity mmhos / cm
(normal range 2,500 to 2,800 mmhos / cm )  
Fuel Cost $ / klbs. of steam
Water / Wastewater Cost $ / Mgal
Savings Calculation Display
Fuel Savings $ / hr
Annual Fuel Savings $ / yr
Water Savings $ / hr
Annual Water Savings $ / yr
Total Annual Savings $ / yr

.

These calculations are for approximation only.

Boiler Make-up Water
Reverse Osmosis System

Case Study

A 30,000 lb/hr steam system had a Boiler Blowdown rate of 6% and Make-up Conductivity was 600 mmhos/cm. Make-up Alkalinity was 320 mg/l. Condensate Return was 60%, therefore, feedwater Conductivity was 240 mmhos/cm. By installation of the Model BMURO system, the Make-up Water to the Boiler system was improved to 30 mmhos/cm Conductivity. The resulting Boiler Blowdown rate was reduced to 0.3% while maintaining a Boiler Water Conductivity of 3,200 mmhos/cm. The below listed savings were achieved by the decrease in Boiler Blowdown rate.
  • Annual Fuel Savings ($7.00/MMBTU) = $ 33,506
  • Annual Water / Wastewater Savings ($3.00/Mgal) = $ 5,166
  • TOTAL ANNUAL SAVINGS = $ 38,672
    Note: Boiler Chemical Savings are in addition to the above savings.

 


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Systems