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PICS: Industrial Process & Specialty Systems PICS: Process Cooling Water Systems PICS: Commercial HVAC Pumping & Heat Transfer Systems PICS: Modular Chiller & HW Boiler Plants PICS: Hot Water Heating Systems PICS: Boiler Room, Steam & Condensate Systems PICS: Domestic Water Booster Pump Systems PICS: Wastewater Heat Recovery PICS: ASME Pressure Vessels & Custom Systems PICS: Electrical PLC & Controls
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  7 » Domestic Water Booster Pump Systems
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  9 ASME Pressure Vessels & Custom Systems
10 » Electrical PLC & Controls
11 » Process Engineering & Custom Solutions
12 » Private Label Systems
Cost Reduction Analysis: Dye Wastewater Reuse Dye Wastewater Reuse

A textile dyeing and finishing plant was periodically exceeding their permitted wastewater color level of 200 ADMI units. Several technologies and methods of color removal wer evaluated through pilot testing at the plant site.

An EnviroSep Fluid Recovery System was determined as the most attractive system because of all available methods of color removal. The system is the only system that generated a payback.

This payback is due to the ability to reuse 85% of the wastewater as process water.

System Parameters

  • 90% Recovery
  • 82% Boiler Efficiency
  • 70°F Incoming Water Temp
  • 110°F Wastewater Temp w/ 10°

Annual Costs
Power $56,398
Prefilter Replacement $12,000
Cleaning $18,500
Operation & Maint. $28,525
Parts Replacement $16,720
Sludge Handling $32,000
Concentrate Treat. $36,250

Annual Savings
Water $374,220
Treatment Chemical $4,963
Salt $1,920
Total Savings $381,103

Total Costs $200,393

Net Annual Savings = $180,710

Examples of Cost Reduction Analysis

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For more information on how EnviroSep can provide your company with an Integrated Solution for your Fluids Handling, Heat Transfer, and/or Energy Recovery needs, use our quick & easy Online Quote Request Form, call our main office at 843-546-7400 (you can fax us at 843.546.7407) or